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Process flow

How do we process your products?

A sustainable, simple, and robust production process

Our production facility is built in such a way, that it uses gravity as a means of material transportation. On the top production floor, our emptying area, all required ingredients are emptied into the emptying hopper. From there, the product flows downwards, using gravity, into the blenders on the middle production floor. After the blending process, the product further moves downwards to our packing area on the lower production floor. A simple process that enables a very gentle handling of the product with no impact on particle size and functionality, and considerable energy savings.

Emptying area: Top production floor

Emptying of bigbags (weighing cells)
Sieving of product (1 – 3 mm)
Adding small ingredients (weighing)
Magnet detection (12000 gauss)

Watch the video: "Receiving and preparing the raw materials for a milk powder production"

Blending and process control: Middle production floor

Ruberg precision batch blender

Very gentle blending of raw materials
Homogenous blend in only 90 seconds
Blends quantities from 2 to circa 7,5 tons
Blending ratio 1:100,00
Extremely intensive dispersion of fine powders
Control of mixing time and speed

Watch the video: "Mixing and controlling the milk powder product"

Can filling and packing: Lower production floor

Jorgensen Engineering packaging line for milk powder

Runs cans of Ø99 mm and Ø127 mm
Aeration and UV-treatment of empty cans and lids
Vision control of cans and prints (automated reject)
Metalseparator
Very accurate weighing (automated reject)
0,4 % oxygen content in cans possible, typically 2-3 %
Vision check of print
Spoon caps to avoid direct contact to product

Watch the video: "The filling of cans with milk powder products at FIPROS Nutrition"

Watch the video: "Automated end-of-line packing of cans"

Useful links:

FIPROS Nutrition ApS, a sister company of FIPROS A/S, was opened in May 2020 for the blending and packing of premium powder products, including conventional and organic stage 1 to 3 infant-, toddler- family- and other nutritional powders and specialties.

Benefiting from our many years of experience in contract manufacturing, we offer state of the art equipment, a digitalized production system using the latest robot technology, maximum food safety, and an outstanding hygiene concept that allows for 100 percent line clearance. Our modern, sustainable production concept uses gravity as a means of material transportation, thereby securing an effective, gentle, and resource-saving production flow and considerably decreasing the use of energy.

FIPROS Nutrition also offers recipes for private label productions. FIPROS does not market any own products or otherwise engage in product development, thus guaranteeing a hundred percent confidentiality regarding recipes and product features.