A sustainable, simple and robust process flow
Our production facility is built in such a way, that it uses gravity as a means of material transportation.
On the top production floor, our emptying area, all required ingredients are emptied into the emptying hopper.
From there, the product flows downwards, using gravity, into the blenders on the middle production floor.
After the blending process, the product further moves downwards to our packaging area on the lower production floor.
A simple process that enables a very gentle handling of the product with no impact on particle size and functionality, and considerable energy savings.
Top production floor: Emptying area
- Emptying of bigbags (weighing cells)
- Sieving of product (1 – 3 mm)
- Adding small ingredients (weighing)
- Magnet detection (12000 gauss)
Middle production floor: Blending and process control
Ruberg precision batch blender
- Very gentle blending of raw materials
- Homogenous blend in only 90 seconds
- Blends quantities from 2 to circa 7,5 tons
- Blending ratio 1:100,00
- Extremely intensive dispersion of fine powders
- Control of mixing time and speed
Lower production floor: Can filling and packing
Jorgensen Engineering packaging line
- Runs cans of Ø99 mm and Ø127 mm
- Aeration and UV-treatment of empty cans and lids
- Vision control of cans and prints (automated reject)
- Metalseparator
- Very accurate weighing (automated reject)
- 0,4 % oxygen content in cans possible, typically 2-3 %
- Vision check of print
- Spoon caps to avoid direct contact to product